Top 5 Signs Your Facility Needs a Conveyor System Upgrade
Conveyor systems are the backbone of many manufacturing and warehouse operations. When they run smoothly, production flows efficiently. But when they fail, downtime increases and output drops quickly.
If your system is aging or causing frequent issues, it may be time for an upgrade. Here are the top five signs your facility should invest in a new conveyor system.
1. Frequent Breakdowns and Repairs
If your conveyor needs constant maintenance, it’s costing more than it’s worth. Replacing outdated motors, bearings, belts, or frames can temporarily fix issues — but at some point, a new system becomes the smarter investment.
A modern conveyor will:
- Reduce downtime
- Improve energy efficiency
- Run more quietly
- Require fewer repairs
2. Your Production Volume Has Increased
As businesses grow, old conveyors may not be able to handle higher output.
If you notice:
- Bottlenecks
- Slower movement
- Inconsistent flow
…it’s a sign your current system no longer matches your production demands.
3. Safety Concerns or Outdated Equipment
Older conveyors may lack modern safety features such as:
- Emergency stop systems
- Guarding and shielding
- Improved belt tracking
- Updated controls
A safer system protects workers and reduces liability.
4. Poor Integration With New Equipment
Modern facilities rely on automated equipment, sensors, and robotic systems. If your old conveyor doesn’t integrate with your current machines, it slows everything down.
New conveyor systems integrate seamlessly with:
- Robotic automation
- Sorting and packing systems
- Vision and scanning systems
- Electrical and control panels
5. You Want Better Efficiency and Lower Operating Costs
Newer conveyors use:
- More efficient motors
- Better tracking systems
- Improved materials
- Smarter controls
This leads to faster throughput and lower energy consumption.
Upgrade With a Custom Conveyor System
Foremost Automation
designs and installs custom conveyor systems built specifically for your workflow and production needs. Whether you need a complete replacement or a performance upgrade, a modern conveyor solution can transform your operation.
